Microelectronics & Sensors
Industries

Microelectronics & Sensors

Microelectronics and sensor manufacturers need ultra-fine nickel wire with micrometer-level tolerances for RTD elements, MEMS actuators and precision resistors. Hansemut sources NP1/NP2 wire from 0.025 mm — with inline diameter and resistance verification.

Ni
Challenges

Sourcing ultra-fine wire for sensor applications is a precision challenge.

01

Diameter tolerances at micrometer level

A sensor wire at 0.025 mm needs +/-0.001 mm tolerance. Most wire suppliers cannot hold this across full spool lengths without inline monitoring.

02

Resistance uniformity along length

RTD and strain gauge applications require constant resistance per meter. Variations along the wire cause measurement drift and calibration failures.

03

Small quantities, high specifications

Sensor production runs are often small but specifications are extreme. Finding a supplier willing to produce 1 km of ultra-fine wire to tight specs is difficult.

Our Solution

Precision nickel wire with verified tolerances along every meter.

01

Inline diameter measurement

Wire diameter is measured continuously during drawing using laser micrometers. Tolerance of +/-0.001 mm is verified across the full spool length.

02

Resistance protocol per spool

Specific resistance is measured at multiple points along the wire and documented. You receive a resistance certificate alongside the standard CoA.

03

Flexible quantities from 1 km

Minimum order from 1 km total length. Qualification samples from 50 m available — so you can validate before committing.

Validate ultra-fine wire in your sensor prototypes

Request sample spools with inline-verified diameter and resistance protocols — test wire performance in your RTD elements or MEMS assemblies.

Request sample →
APPLICATIONS

How nickel wire enables precision sensing

MEMS Sensors and Micro-Actuators
01

MEMS Sensors and Micro-Actuators

Ultra-fine NP2 nickel wire at 0.025 mm diameter is integrated into MEMS micro-actuators and membrane-based pressure sensors. Consistent resistivity along the wire length ensures stable calibration in miniaturized measurement systems operating at microvolt signal levels.

Ni NP2 · Ø 0.025 mm · ±0.001 mm · 0.0684 Ω·mm²/m
Bond Wires for Chip Interconnects
02

Bond Wires for Chip Interconnects

NP1 high-purity nickel wire serves as bond wire material for specialized interconnects in power electronics and hybrid modules. Oxide-free bright-drawn surface ensures reliable wedge bonding with consistent pull strength across high-volume production.

Ni NP1 · 99.98% · Ø 0.05 mm · Bright drawn
CERTIFICATIONS

Compliance for microelectronics and sensor manufacturing

ISO 9001

Certified quality management across all manufacturer partners.

RoHS

Compliance with the Restriction of Hazardous Substances directive.

CoA

Certificate of Analysis with complete analytics for every batch.

MSDS

Material Safety Data Sheet for every delivered product.

Frequently asked

Microelectronics & Sensors

Microelectronics and sensor manufacturers need ultra-fine nickel wire with micrometer-level tolerances for RTD elements, MEMS actuators and precision resistors. Hansemut sources NP1/NP2 wire from 0.025 mm — with inline diameter and resistance verification.

Standard: 0.025 mm (25 um). For even finer diameters, we coordinate with the manufacturer to evaluate feasibility for your application.

NP1 (99.98% Ni) has a more linear temperature coefficient — critical for precision RTD elements. NP2 (99.94%) is suitable for general sensor and actuator wiring.

Yes. Precision spools with defined winding tension and specified spool dimensions are available. Custom lengths per spool on request.

Related Industries

Nickel wire in more precision applications.

Microelectronics & Sensors

Source precision wire for your sensors.

Request samples with diameter and resistance protocols — verified along every meter.

Start request